Insufficient manual‑processing capacity seriously restricts production efficiency. Based on customers’ core needs and years of R&D and manufacturing experience in metal wire forming equipment, BELAN Automation has developed the BL‑3D‑61600 3D wire bending machine, helping overseas‑based enterprises break production bottlenecks, reduce costs and improve efficiency with its core advantages of easy operation, sturdy build and stable 3‑dimensional forming.
Dutch Client‑Tested BL‑3D‑61600 3D Wire Bending Machine
For manufacturers of anchoring fasteners, building hardware and other wire‑formed workpieces, automated‑processing machinery capable of steady 3‑dimensional shaping, user‑friendly operation and high‑output capacity ranks high on purchasing checklists. Recently, one BELAN BL‑3D‑61600 3D wire bending machine was delivered to a Dutch‑based client’s factory. On‑site assembly, debugging and production trials have been finished. Positive feedback covers straightforward mechanical layout, handy operation, stable wire feeding and premium‑grade body build of this 3D wire bending machine.
Main Technical Parameters
As a heavy‑diameter CNC wire‑forming device, the BL‑3D‑61600 handles soft metal wire from 8–16 mm and hard‑strength wire ranging 8–12 mm.
| Processable Wire Diameter | Soft‑material: 8‑16mm; Hard‑material: 8‑12mm |
| Processing Stroke | 800mm |
| Controlled Shaft Quantity | 6‑axis |
| Total Rated Power | 28.5KW |
| Rotary‑arm Motor Power | 5.5KW |
| Wire‑feeding Motor Power | 11KW |
| Bending‑angle Motor Power | 5.0KW |
| Lifting Motor Power | 1.5KW |
| Cut‑off Motor Power | 3.0KW |
| Inner‑rotation Motor Power | 2.5KW |
| Max Wire‑feeding Speed | 50 m/min |
| Wire‑feeding Precision | ±0.1mm within 300‑mm travel |
| Bending‑angle Precision | 90° ±0.2° |
| Working Voltage | 3‑phase 380V (±20V) |
| Main‑host Weight | 5800KG |
| Overall Machine Dimension | 3800×2200×2000mm |
The actual machining scope relies on raw‑material performance. A 3000‑mm clearance between wire rack and main unit is recommended. When selecting large‑size 3D wire bending machine, evaluate wire diameter, metal grade, tensile strength and workpiece drawings comprehensively.
Intuitive Structure for Higher Operating Efficiency
The BL‑3D‑61600 adopts a rotating‑head 3‑D forming framework. Different from conventional wire processing gear, this equipment finishes spatial bending movements via its revolving forming head. Operators can easily comprehend its mechanical logic and edit targeted programs without resetting the full workflow, greatly shortening mould‑switching and debugging time for anchoring‑fastener workpieces.
6‑Axis Synchronized Control System
The BL‑3D‑61600 3D wire bending machine runs on a six‑axis servo control system that coordinates wire feeding, rotating‑head movement, angle bending, vertical lifting, cutting‑off and inner‑axis rotation. Multi‑axis linkage executes sequential 3‑dimensional bends and cuts down manual participation during mass production of complicated metal‑wire goods.
Separated Rotary‑head & Wire‑feeding Design
One standout mechanical trait of the BL‑3D‑61600 3D wire bending machine lies in its isolated rotating‑head and wire‑feeding assemblies. Independent operation avoids motion interference during complex forming, which brings prominent advantages for intricate‑shaped anchors and building hardware accessories.
Six‑Axis Inner‑Rotation For Variable R‑Angle Bending
Multiple circular arcs are commonly required on anchoring fastener components. The built‑in 6‑axis inner‑rotating spindle of the BL‑3D‑61600 3D wire bending machine delivers adjustable‑radius bending, multi‑arc moulding and one‑step cutting‑off, adapting to constantly‑updated fastener specifications.
Satisfactory Commissioning Feedback From Dutch Clients
After overseas shipment, the Dutch anchoring‑fastener factory completed full assembly and commissioning of the BL‑3D‑61600. End‑users gave favourable remarks covering intuitive operation logic, streamlined machine layout, steady wire feeding, flexible forming performance and robust build quality of the 3D wire bending machine.
Automated Machining Benefits for Anchoring‑fastener Factories
Manual multi‑step bending creates dimensional deviation among different operators and restricts production speed for anchor workpieces. CNC‑controlled 3D wire bending machine standardizes every bending action via programmable parameters and helps hardware manufacturers boost finished‑part consistency and production capacity.
Overseas‑side Application Case & Service Support
The complete overseas application case of the BL‑3D‑61600 3D wire bending machine demonstrates its outstanding performance on heavy‑diameter 3‑D metal‑wire forming. BELAN Automation supplies mature wire‑forming machinery and customized technical schemes for global hardware manufacturers.
Send your workpiece drawings and processing requirements to our sales team for detailed machine parameters, machining proposals and quotations of the BL‑3D‑61600 3D wire bending machine.
