Home EV Copper & Aluminum Busbar Bending Machine BL-TP-50-7E 13-Axis Copper & Aluminum Busbar Bending Machine

BL-TP-50-7E 13-Axis Copper & Aluminum Busbar Bending Machine

BL-TP-50-7E is a professional 13-axis CNC busbar bending machine developed for precision forming of copper and aluminum busbars used in EV power systems, switchgear, electrical distribution equipment, and energy storage applications. It supports copper busbars up to 45×7mm and aluminum busbars up to 50×8mm, integrating feeding, rotating, bending, curling, and servo shearing into a single automated production process. Equipped with a powerful 58.7KW full-servo system, a heavy-duty 6800KG machine frame, and premium control components, the BL-TP-50-7E delivers exceptional forming accuracy, production efficiency, and long-term reliability for high-volume busbar manufacturing.

APPLICABLE WIRE SPEC Copper busbar (width 15–45mm, thickness 1.0–7.0mm); Aluminum busbar (width 15–50mm, thickness 1.0–8.0mm)

NO. OF CONTROL AXES 13 axes

TOTAL POWER 58.7 KW

MACHINE WEIGHT 6800 KG

In Stock & Ready to Ship

Description Parameters Video Wire Samples

Product Advantages

Wide processing range compatible with both copper and aluminum busbars

The machine supports copper busbars (width 15–45mm, thickness 1.0–7.0mm) and aluminum busbars (width 15–50mm, thickness 1.0–8.0mm), covering common busbar specifications. No need to change machines when switching materials, meeting the production needs of various power distribution busbars and greatly improving equipment utilization.

13-axis full servo control for high-precision complex forming

Equipped with a 13-axis servo system and a total power of 58.7kW, integrating feeding, turning, dual curling, eight arm motors, and servo shearing. Multi-axis coordination enables complex processes such as bending, curling, and shearing in one cycle, reducing positioning errors from secondary clamping and delivering high precision for demanding busbar forming applications.

Key components from Taiwan with high structural rigidity

Critical components including Sanyo servo motors, Taicheng reducers, and the Yitu computer control system are sourced from Taiwan, ensuring long-term operational stability. The base is made of A3 steel (produced in Guangdong, China). With a total machine weight of 6.8 tons, the structure offers excellent rigidity, low vibration during processing, and consistent accuracy under heavy-duty conditions.

TP-50-7E

The TP-50-7E is a professional 13-axis busbar bending solution. It delivers stable geometry, strict tolerances, and reliable output, meeting the high standards of power distribution cabinets, switchgear, and industrial busbar manufacturing.

Specialized for copper busbar (width 15–45mm / thickness 1.0–7.0mm) and aluminum busbar (width 15–50mm / thickness 1.0–8.0mm)
High-power configuration (58.7KW total servo power) for heavy-duty processing
1500KG large-load automatic feeder for continuous production

Technical Specifications

Action

Machine in Operation

BL-TP-30-5E

BL-TP-30-5E: 5-axis special wire bending machine (TP Series) for medium-small size special wires (Width Φ1.5-6.0mm / Thickness Φ5.0-30.0mm), featuring crawler feeding and compact design for precise forming.

Capabilities

Application Samples

The Enameled Wire 3D Bending Machines are engineered for high-precision fabrication of enameled copper/aluminum wire, specializing in straightening, enamel stripping, coiling, bending and dust extraction for electrical winding components.