Wire bending + laser + robot integrated non-standard production line
Industry Applications
1. Flexible Island Layout & Process Flow (Total footprint approx. 5.0m × 3.5m)
Active Pay-off & Multi-Roller Straightening
Servo-driven active pay-off racks (200–500kg capacity) support dual-station continuous feeding. 16–24 sets of staggered rollers achieve precise X/Y bi-directional straightening for both round and flat wires, ensuring a straightness of ≤1.0mm/500mm.
Servo Feeding & On-the-Fly Laser Stripping
Multi-group servo rollers pull wire at speeds up to 50m/min. The feeding axis synchronizes flawlessly with a CO&sub2; or fiber laser equipped with scanning galvanometers. The laser ablates the insulation precisely without damaging the copper, backed by a fully enclosed optical housing and smoke extraction system.
Precision Cutting
Servo shearing or die stamping ensures a completely flat, burr-free cut. Length accuracy is strictly maintained at ±0.2mm.
Robotic Discharging & Smart Palletizing
The same 6-axis robot extracts the finished component from the bending host and accurately places it onto trays or an outbound conveyor. This station can optionally be paired with 3D vision guidance for ultra-precise palletizing and integrated quality inspection.
2. Core Advantages & Benefits
Robotic Flexible Linkage
Leveraging a 6-axis robot as the logistics hub shatters the constraints of traditional linear layouts. The system can be arranged in space-saving U-shape or L-shape configurations tailored to your factory floor.
Fully Automated Unmanned Process
Raw coils feed in and finished components are palletized automatically. With zero manual handling required between stripping and bending, a single technician can oversee the entire production line.
Modular Custom Integration
Each functional unit (pay-off, laser stripping, bending) is designed independently. This modularity allows for effortless replacement or scaling—such as adding dual laser heads—to meet future capacity demands.
Multi-Variety Compatibility
Quick-change robotic grippers paired with fully programmable laser and bending parameters allow changeovers in under 3 minutes. Exceptionally suited for NEV motor windings (hairpins) and diverse batch manufacturing.
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