Enameled copper wire bending + physical enamel stripping
Industry Applications
1. Linear Equipment Layout & Process Flow (Total footprint approx. 4.0m × 1.8m)
Pay-off & Multi-Roller Straightening
Features a servo active or passive pay-off rack (1–300kg capacity) with a tension buffer to prevent wire slack. Uses 12–20 staggered rollers to eliminate curvature memory, achieving a straightness of ≤1.0mm/500mm for both round (φ1.0–5.0mm) and flat (up to 20mm²) enameled copper wires.
Synchronized Servo Traction & Feeding
Two pairs of servo pinch rollers control wire feeding with an accuracy of ±0.1mm per 100mm. The feeding axis is perfectly synchronized with the stripping and bending modules to strictly execute programmed stripping positions and lengths.
Multi-Axis 3D Bending Forming
The wire seamlessly enters the multi-axis servo rotary bender. The rotary head rotates from 0 to 340°, executing both 2D flat bends and 3D spatial bends with an angle accuracy of ±0.2°, ideal for complex electrical components.
Servo Cutting & Auto Discharging
Servo punching or pneumatic cutting provides a clean, flat cut with a length accuracy of ±0.2mm, ensuring no tearing of the adjacent enamel film. Finished products automatically drop into a collection bin or are stacked via a simple gripping mechanism.
2. Core Advantages & Benefits
Coil-to-Finished Component
Raw enameled coils are processed directly into finished bent parts, eliminating the need for pre-cutting, offline stripping, and intermediate manual handling.
Mid-Segment Stripping Capability
Synchronized stripping and bending controls allow for the precise removal of insulation at any mid-point along the wire, not just at the ends, catering perfectly to complex winding connections.
Eco-Friendly Mechanical Process
Utilizes pure mechanical stripping without the need for chemical solvents. It generates zero wastewater, ensuring an environmentally friendly and clean workshop environment.
Tool-Less Rapid Changeovers
Switching products for the same wire diameter requires zero mold changes. Just recall the program to adjust stripping and bending parameters in 3-5 minutes. One operator can easily manage 4-6 machines.
