Home Exhaust Hanger Upsetting & Bending Integrated Machine BL-3D-DT51200 8-Axis CNC Heading & Bending Integrated Machine

BL-3D-DT51200 8-Axis CNC Heading & Bending Integrated Machine

BL-3D-DT51200 is an 8-axis CNC heading and bending integrated machine designed for the one-piece production of automotive exhaust hangers, hood support rods, and other wire components requiring upsetting before bending. Supporting wire diameters from Φ6.0–12.0mm (tensile strength ≤500N), it integrates wire feeding, upsetting, bending, cornering, and cutting into a single automated process, eliminating secondary positioning and improving dimensional consistency. Equipped with a 67.5KW high-power servo system, imported SANYO servo motors, Newcat reducers, and a 10,500KG heavy-duty frame, the machine delivers stable, high-efficiency production for high-volume automotive manufacturing.

APPLICABLE WIRE DIAMETER: Φ6.0–12.0mm (Tensile strength ≤500N)

NO. OF CONTROL AXES: 8 axes

TOTAL POWER: 67.5 KW

MACHINE WEIGHT: 10500 KG

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Description Parameters Video

Product Advantages

Integrated heading and bending in one machine

The machine combines cold heading (upsetting) and wire bending into a single process, completing heading, cornering, bending, and other operations in one cycle. Compared to traditional separate processes, it reduces material handling, eliminates secondary positioning errors, and significantly improves production efficiency and product consistency.

High-power configuration with imported core components

With a total power of 67.5KW, the machine features 15KW high-power servo motors for feeding, left/right clamping, and upsetting. Key components include Sanyo servo motors (Japan) and Newcat reducers (Germany), ensuring ample power and precise positioning under heavy-duty cold heading, especially suitable for high-strength wire (≤500N) in batch production.

High-hardness alloy steel modular design for excellent forming quality

Core forming parts are made of high-hardness alloy steel, offering wear resistance and long service life. The rational modular design enables fast cold heading speeds, high surface finish, and uniform forming areas. Ideal for producing automotive exhaust pipe hooks, hood support rods, and other wire components that demand strict heading shape and bending accuracy.

BL-3D-DT51200

The BL-3D-DT51200 is a high-performance 8-axis CNC heading and bending integrated machine, specially designed for wire diameters of Φ6.0–12.0mm (tensile strength ≤500N). It combines cold heading (upsetting) and wire bending in one machine, with a total power of 67.5KW and a machine weight of 10500KG. Key components include Sanyo servo motors (Japan), Newcat reducers (Germany), and Topcon control system. Ideal for producing automotive exhaust pipe hooks, hood support rods, and other wire-formed components that require heading before bending, ensuring high efficiency, precision, and consistency in batch production.

Integrated heading and bending in one machine reduces process steps and eliminates secondary positioning errors for higher efficiency and consistency.
High-power configuration (67.5KW total) with imported Sanyo servo motors (Japan) and Newcat reducers (Germany) ensures stable processing of high-strength wire (≤500N).
High-hardness alloy steel modular design delivers fast cold heading speeds, excellent surface finish, and uniform forming quality for long-lasting durability.