BELAN Busbar Bending Machines Join BYD Supply Chain, 32 Units Delivered to Five Major New Energy Production Bases
With the rapid development of the new energy vehicle industry, power batteries, high-voltage power distribution systems and electric drive systems have raised higher standards for busbar processing precision and production efficiency. As core connecting components of new energy vehicles, copper and aluminum busbars require high precision, consistent quality and complex forming capabilities.
As key automated equipment in new energy manufacturing, BELAN busbar bending machine directly affects processing quality, production efficiency and intelligent manufacturing levels. Drawing on years of experience in automated equipment R&D and manufacturing, BELAN Automation has officially become a BYD Tier 1 supplier, completing the delivery of 32 busbar bending machines across five major production bases in Dongguan, Shenzhen, Xi’an, Zhengzhou and Changsha.
This large-scale delivery verifies the industry application performance of BELAN busbar bending machines, as well as BELAN’s overall strengths in equipment R&D, mass manufacturing, project management and after-sales service.
From Supplier to BYD Tier 1 Supplier
The new energy vehicle Tier 1 supplier system follows extremely strict audit standards. Qualified suppliers must not only deliver compliant equipment, but also ensure long-term stable cooperation, including:
- Product technical reliability
- Long-term equipment operational stability
- Mass production and delivery capability
- Mature quality management system
- Reliable after-sales service support
Entering the core supply chain of a leading new energy automaker means the equipment has passed rigorous real production verification. The bulk delivery of 32 BELAN busbar bending machines confirms BELAN’s advanced technology and full-scale manufacturing capacity for large new energy projects. These machines are deployed at:
- Dongguan Production Base
- Shenzhen Production Base
- Xi’an Production Base
- Zhengzhou Production Base
- Changsha Production Base
From single-unit validation to multi-base mass production, BELAN busbar bending machines help new energy manufacturers upgrade automated production with stable performance and high efficiency.
Why New Energy Manufacturing Needs High-Performance Busbar Bending Machines
New energy vehicle busbars are core components used in power batteries, electronic control systems and high-voltage distribution modules. As vehicles move toward higher voltage and larger battery capacity, busbar manufacturing faces stricter requirements:
- More complex structural designs
- Higher precision standards
- Diversified material specifications
- Superior stability for mass production
Traditional processing methods have obvious drawbacks when making complex busbars:
- Long manual debugging cycles
- Poor dimensional consistency
- Low overall production efficiency
- Difficult full quality traceability
Therefore, automated BELAN busbar bending machines are widely adopted for precise copper & aluminum busbar processing, improving production efficiency and product consistency.
Core Technical Advantages of BELAN Busbar Bending Machines
BELAN has completed multiple targeted technical optimizations to meet the high-precision, high-efficiency and intelligent production demands of the new energy industry, delivering reliable busbar forming solutions.
Track Feeding Structure for Higher Precision & Stability
BELAN busbar bending machines adopt a track feeding structure to closely fit insulated copper and aluminum busbar surfaces, improving grip and feeding stability.
- Reduces slipping during feeding
- Improves feeding accuracy
- Simplifies switching between different material specifications
- No need to replace feed rollers; only adjust travel distance for faster model changeover
Multi-Function Processing for One-Step Complex Forming
Integrated multi-process functions eliminate the need for multiple separate machines, supporting:
- Flat bending, vertical bending, twist bending
- Punching, chamfering and heating functions
- Dual curling forming and variable R-angle bending
This integrated design streamlines production workflows and greatly improves processing efficiency.
Auxiliary Feeding Mechanism for Large Busbar Installation
Equipped with an auxiliary feeding structure, the machine supports large busbars (300mm² and above). A single operator can complete setup and debugging easily, lowering labor intensity and improving usability.
Simple Intelligent Control to Shorten Prototyping Cycles
User-friendly manual programming enables fast shape adjustments, shortening new product development cycles and accelerating mass production conversion to match the fast iteration pace of new energy vehicle projects.
Calibration Structure with Scale Memory for Faster Changeover
Calibration scales save parameter settings for different busbar specifications, enabling quick recall and reducing repeated manual debugging time.
MES Data Connection for Smart Factory Management
Supports MES system integration to realize cloud process data sharing, real-time production monitoring and 100% full-process production traceability, supporting digital smart factory construction.
High Precision Control for Consistent Mass Production
- Feeding Accuracy: 300mm ±0.1mm
- Bending Angle Accuracy: 90° ±0.2°
Stable precision ensures consistent busbar quality and meets strict new energy industry manufacturing standards.
Full-Scale Manufacturing & Delivery Strength
The successful delivery of 32 units to BYD’s five bases is built on BELAN’s complete manufacturing and service system:
- Professional R&D: Continuous upgrades to mechanical structure, control systems and automation solutions
- Standardized Production: Strict quality control across machining, assembly, testing and pre-delivery inspection
- Large Project Execution: Mature project management for on-time mass delivery, commissioning and validation
- Long-Term After-Sales Service: On-site installation, operator training and ongoing technical support for stable mass production
Smart New Energy Manufacturing Solutions
BELAN busbar bending machines serve new energy vehicles, power battery factories, energy storage systems and electrical power equipment worldwide, delivering accurate, stable and intelligent busbar forming solutions. As a trusted automation partner, BELAN will keep innovating busbar processing technology for global new energy customers.
BELAN Machinery provides professional automotive wire & busbar forming solutions. If you need a reliable BELAN busbar bending machine manufacturer, please contact our technical team for custom equipment selection based on your busbar dimensions, materials and production requirements.
.jpg)
