Product Overview
The double-head wire bending machine is automatic equipment dedicated to extra-long wire rods and high-precision metal forming, widely applied in manufacturing automotive seat wires, foam wires, double serpentine springs and various long rod components. Compared with traditional equipment, it adopts dual-end synchronous processing to deliver higher efficiency and stable one-step forming capacity, serving as a vital CNC wire bending machine for modern auto parts manufacturing.
What Is Double-Head Wire Bending Machine
Featuring a dual-end synchronous bending structure, the machine adopts a CNC system to control multi-axis linkage and realize one-step forming of extra-long wire rods.
Core Features
• Dual-head synchronous forming to boost processing efficiency of long workpieces
• Supports one-step forming of ultra-long wire rods
• Compatible with symmetrical and asymmetrical structures
• Meets mass production demands of automotive industry
• Accommodates 2D and 3D wire forming requirements
This equipment perfectly handles long-size complex products that cannot be processed efficiently by conventional single-head machines.
Why Choose BELAN Double-Head Wire Bending Machine
As a professional bending machine manufacturer, BELAN boasts mature application experience in automotive wire forming, with equipment design fully aligned with actual production demands.
Core Advantages
1. Both double inner winding and double outer winding are available for easy switching of different radians;
2. The minimum distance between two bending heads is only 120MM, enabling production of hard-to-process products like double serpentine springs unachievable by conventional industry equipment;
3. Built-in encoder for wire feeding ensures precise feeding control with feeding accuracy up to 300±0.1mm;
4. Equipped with four sets of straightening units to guarantee straight wire feeding;
5. Dual-motor wire clamping system stabilizes wire clamping and rotation performance.
Technical Parameters
BL-2T-15600 Double-Head Machine Specifications
Product Wire Diameter (Hard Material): 3.0-4.5mm
Product Wire Diameter (Soft Material): 3.0-6.0mm
Number of Control Axes: 15 Axes
Total Power: 28.5KW
Wire Feeding: 2.9KW
Line Shift: 2.0KW
Rotating Arm: 1.5KW*2
Rotating Boom Brake: 2.9KW*2
Left & Right Rotation: 2.9KW*2
Left & Right Lifting Rotation: 1.0KW*2
Left/Right Head Inner Twist: 1.5KW*2
Left/Right Head Outer Twist: 1.5KW*2
Cutter Power: 1.0KW
Working Voltage: Three-phase 380V (± 20V)
Machine Dimensions (L × W × H): 6600mm X 1600mm X 2200mm
Main Machine Weight: 5000KG
Fully Automatic Wire Feeding Rack Load Capacity: 1000KG
Application Industries (Focus on Automotive Seats)
The double-head wire bending machine mainly serves high-precision metal wire and auto parts manufacturing sectors.
Automotive Industry Applications
• Rear row automotive seat wires
• Automotive seat frames
• Foam wires
• Double serpentine springs
• Automotive connecting rods
• Seat support structural components
Customer Cases (Automotive Seat Industry)
An auto seat component manufacturer specialized in mass production of rear seat wires and double serpentine springs achieved remarkable improvements in production efficiency and product quality after introducing BELAN double-head wire bending machine.
Application Effects
• One-step forming for ultra-long steel wires
• Over 100% improvement in production efficiency
• Significantly enhanced product consistency
• Reduced labor reliance
• Complies with mass delivery standards of automotive industry
• Greatly shortened model changeover time
The client has deployed this equipment for long-term stable mass production.
FAQ
Which products fit double-head wire bending machines?
It is suitable for automotive seat wires, foam wires, double serpentine springs and 1.0–3.6m ultra-long wire structural parts.
Does the machine support 3D wire forming?
Yes, it enables automatic forming of complex 2D and 3D structures.
What are the differences from traditional single-head machines?
Dual-head structure realizes synchronous processing of long workpieces with higher efficiency and stability, ideal for automotive mass production.
Summary
The double-head wire bending machine is high-efficiency CNC forming equipment targeted at auto parts industry, especially designed for ultra-long steel wires and complex structural components. With imported core configurations and mature control systems, BELAN delivers stable, high-precision and high-efficiency production solutions for clients.
BELAN Machinery specializes in automotive wire forming solutions. If you are searching for a reliable double-head wire bending machine supplier or customized solutions for automotive seat wires, foam wires and long rod products, feel free to contact us for technical proposals and prototype testing support.
For more information or to schedule a demo, please contact our sales team.
