BELAN Automation: Full-integrated Auto Seat Mesh Forming Machine Improves Production Efficiency & Product Quality for Automotive Seat Manufacturing
Full Automatic Integrated Molding Solution: BL-WG-2030S
With the continuous upgrading of automotive lightweight design, intelligent manufacturing and automated production, automotive seat manufacturers have raised higher standards for production efficiency, product consistency and automation level. As the pivotal production equipment for automotive seat frame fabrication, the Auto Seat Mesh Forming Machine directly determines finished product quality, production cycle and overall manufacturing costs for enterprises.
Developed by BELAN Automation, the BL-WG-2030S Auto Seat Mesh Forming Machine is equipped with a 50-52 axis full servo bus control system. It integrates feeding, weaving, W-shape bending, hook forming, plastic-coated wire molding and robotic automatic handling into one standalone unit, realizing truly unattended fully automatic cyclic production. It delivers stable, high-efficiency and intelligent integrated molding solutions tailored for global automotive seat producers.
BELAN BL-WG-2030S Full Automatic Auto Seat Mesh Forming Machine
FULLY AUTOMATIC ONE-PIECE MOLDING FOR AUTO SEAT MESH
Traditional auto seat mesh production relies on multiple standalone machines, separate working procedures and manual workpiece transportation. This mode not only leads to low throughput, but also causes dimensional deviations and poor product consistency in mass production.
The BL-WG-2030S Auto Seat Mesh Forming Machine adopts computerized control plus 28-34 axis multi-channel bus control technology, expandable up to 50-52 axes for full synchronous automation to connect the entire production workflow seamlessly.
Robotic arms automatically complete grabbing, transferring and positioning between every working station without manual intervention, which drastically cuts labor expenses and enhances overall production stability consistently.
DETAILED FULLY AUTOMATIC PRODUCTION WORKFLOW
Synchronous Feeding by Six Sets of Feeding Systems
The machine is fitted with 6 independent feeding racks to deliver diverse raw materials synchronously:
- 2.0mm solid steel wire feeding
- 2 sets of plastic-coated steel wire feeding
- White plastic tube feeding
- 2 sets of blue plastic tube feeding
Continuous and stable material supply is guaranteed for subsequent automatic molding procedures.
Multi-Station Automatic Weaving System
The weaving section is driven by 22 servo axes for precision automatic weaving. Upon completion, finished woven pieces are transferred to the next station by robots automatically, eliminating manual handling and securing unified dimensional tolerance for all outputs.
Automatic W-Shape Bending Forming
4-axis synchronous control is applied for W bending. Each station can finish multiple bending angles simultaneously, greatly lifting production efficiency compared with conventional equipment while maintaining identical precision for every bend.
Complex Hook Automatic Bending
10-axis control executes intricate hook bending motions. Robots handle loading & unloading continuously to achieve uninterrupted mass production.
Plastic-Coated Wire Automatic Forming
4-axis synchronous curling molding shapes plastic-coated wires. Completed workpieces are delivered to the inspection platform by robots for automatic circulation and quality testing. The whole workflow runs fully unmanned to maximize automation grade.
Intelligent Multi-Axis Bus Control & Parameter Programming System
CORE TECHNICAL ADVANTAGES
Multi-Channel Bus Synchronous Control System
Equipped with YITU 5-channel bus control platform, the machine supports 28-34 axes synchronous control (max 50-52 axes). Dual full-servo control ensures stable machine operation and superior motion coordination, perfectly meeting high-cycle production demands of the automotive industry.
Parametric Programming for Fast Production Changeover
BL-WG-2030S supports manual parametric programming. Users only need to adjust digital parameters to modify workpiece dimensions and shapes when switching products, which shortens trial mold cycles drastically. It cuts downtime remarkably vs. traditional devices requiring full program reset, improving overall equipment efficiency greatly.
Modular Structural Design
Adopting modular construction, users only replace matched forming modules to switch production between different specifications. Customized modules are available according to client product structures to satisfy diversified production needs of automotive seat manufacturers worldwide.
HIGH-PRECISION MOLD STRUCTURE BOOSTS PRODUCT CONSISTENCY
The machine base is integrally welded for outstanding rigidity. All molds are installed on unified datum planes, enabling rapid mold replacement and ultra-small repeated positioning errors. This design not only optimizes product consistency in mass production, but also reduces long-term equipment maintenance and debugging costs effectively.
INTELLIGENT CONNECTION FOR DIGITAL SMART FACTORIES
Beyond mechanical automation, this Auto Seat Mesh Forming Machine fully complies with modern smart factory construction standards and supports comprehensive digital functions:
- Seamless MES system interconnection
- Cloud sharing of all technological process data
- Real-time collection of production operational data
- Full life cycle product traceability
- 100% complete production traceability rate
Manufacturers can monitor equipment running status, production throughput and product quality in real time, acquiring reliable data support for lean digital plant management.
SAFETY DESIGN COMPLIANT WITH MODERN FACTORY STANDARDS
To guarantee safe stable operation, BL-WG-2030S features a fully enclosed sheet metal housing equipped with 3 layers of safety rolling shutters. Remote control operation is available to restrict staff access to hazardous working zones, lifting on-site production safety and fully conforming to global automotive parts workshop safety regulations.
On-Site Production Application of BL-WG-2030S Auto Seat Mesh Forming Machine
WHY CHOOSE BELAN AUTO SEAT MESH FORMING SOLUTIONS
BELAN Automation has focused on R&D and manufacturing of automated wire forming machinery for decades, continuously optimizing equipment structures and control systems exclusively for the automotive seating industry.
The BL-WG-2030S Auto Seat Mesh Forming Machine realizes integrated production of solid steel wire, plastic-coated wire and seat mesh components. Flexible customized development is offered to support rapid switching between multi-variety & small-batch orders. Benefiting from high-precision synchronous multi-station molding, robotic automatic circulation, MES intelligent management and modular layout, this machine helps automotive seat manufacturers boost productivity, cut labor costs, stabilize product uniformity and accelerate smart factory transformation steadily.
As a professional supplier of automotive wire forming solutions, BELAN Automation delivers high-efficiency, fully automatic, high-precision and digitally-enabled molding equipment. BL-WG-2030S is the ideal automated production choice for global enterprises engaged in automotive seat mesh fabrication.
For detailed parameters, quotation or on-site machine demo arrangement, please get in touch with our international sales team anytime.
