Bending of Coiled Copper and Aluminum Busbars

The BL-TP-30-5E is a 12-axis TP Series special wire bending machine developed for precision processing of flat wire, special-profile conductors, and compact electrical components used in EV busbar systems and industrial electrical equipment. Supporting wire widths from 2.0–5.0mm and thicknesses from 5.0–30.0mm, it integrates crawler feeding, CNC bending, rotating, shearing, and multi-axis forming into one efficient production process. Powered by a 25.7KW servo system and supported by a robust 3800KG machine frame, it provides stable, high-precision production for electrical hardware, automotive components, and precision special wire applications.

The BL-TP-45-6E is a high-performance 13-axis TP Series special wire bending machine designed for precision forming of special-profile wire, flat wire, and other non-standard metal wire materials used in automotive, hardware, and industrial manufacturing. Supporting wire widths from 2.0–8.0mm and thicknesses from 8.0–45.0mm, it combines crawler feeding, multi-axis CNC control, bending, rotating, shearing, and curling into one automated process. Equipped with a 35.2KW servo drive system and a rigid 3800KG machine frame, it delivers outstanding forming flexibility, dimensional accuracy, and production efficiency for complex special wire components.

BL-TP-50-7E is a professional 13-axis CNC busbar bending machine developed for precision forming of copper and aluminum busbars used in EV power systems, switchgear, electrical distribution equipment, and energy storage applications. It supports copper busbars up to 45×7mm and aluminum busbars up to 50×8mm, integrating feeding, rotating, bending, curling, and servo shearing into a single automated production process. Equipped with a powerful 58.7KW full-servo system, a heavy-duty 6800KG machine frame, and premium control components, the BL-TP-50-7E delivers exceptional forming accuracy, production efficiency, and long-term reliability for high-volume busbar manufacturing.